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merch pros
  • Home
  • About
  • Screen Print
  • Embroidery
  • Heat Transfer
  • Promotional Products
  • Signs and Banners
  • Marketing Materials
  • Branded Swag
  • Wholesale
  • Contact
  • FAQ
Our Heat Transfer Tech applying DTF Film on a custom t-shirt.

DTF & Heat Transfer Services in NJ

Industrial-Leading DTF Transfers with Our M&R Quatro System

 At The Merch Pros, we believe that total quality control is the only way to guarantee a retail-grade product. This is why we have invested in the M&R Quatro DTF Transfer System, the industry's benchmark for high-output precision and mechanical durability. While many local shops rely on converted desktop printers or low-end hobbyist machines, our industrial-grade production line utilizes dual Epson i3200 print heads and a sophisticated vacuum-belt curing system. This ensures that every PET film is printed with consistent ink density and cured at exact temperatures, eliminating the 'oily' residue or brittle finish often found in outsourced transfers.

The Quatro system allows us to achieve a soft-hand finish that actually flows with the weave of the garment, rather than sitting on top of it like a thick, plastic shield. By utilizing M&R’s proprietary RIP software, we can manage color profiles with extreme accuracy, providing exact Pantone color matching and vibrant, high-resolution detail at up to 2400 DPI. This technology is a game-changer for brands that require photorealistic 20-color illustrations or corporate logos with sharp, fine-line typography. Because our entire production loop—from digital file preparation to the final heat-set—happens in-house at our Boonton, NJ facility, we can guarantee that your transfers will never crack, peel, or fade, even after 50+ industrial wash cycles.

Transfer that Never Crack, Peel, or Fade

 Our transfers are engineered for 'wash-fastness' and durability. By combining Epson i3200 print heads with M&R’s infrared curing system, the ink penetrates deep into the fibers, creating a permanent bond. This means your custom apparel is ready for the real world guaranteed not to crack, peel, or fade, even on high-stretch performance wear and industrial workwear. From local sports leagues to national streetwear brands, we provide the retail-quality durability your brand deserves 

DTF Heat Transfer Advantage: Overcoming Production Limit

Hat Presses for Heat Transfers

Superior Color Complexity & Detail

 Unlike traditional methods that require separate setups for every color, our DTF process allows for unlimited color counts, gradients, and photorealistic detail in a single pass. If your artwork features complex shading or fine lines that would be lost in a screen mesh or thread, our 2400 DPI film production captures every pixel with perfect clarity. 

Specialty Placements & Fabric Versatility

 Traditional equipment often struggles with 'difficult' locations due to rigid frames and hoops. Because our transfers are heat-applied with precision, we can brand areas like sleeve cuffs, neck labels, hat side-panels, and seams. Furthermore, our adhesive chemistry is engineered for 'difficult' textiles—including moisture-wicking polyester and high-stretch spandex—ensuring a permanent bond where other methods might fail. 

From Digital Art to Thermal Bond: Our In-House Workflow

How our In-House Heat Press Service Works

 At our Boonton, NJ facility, we’ve optimized the DTF workflow to provide the fastest turnaround without sacrificing the integrity of the print. Our process begins with high-resolution digital file preparation, ensuring your art is scaled for the best possible clarity. Once printed onto films, the M&R Quatro applies a uniform layer of adhesive powder.

Unlike shops that 'air-dry' or use small ovens, our infrared conveyor dryer ensures the adhesive is perfectly gelled into the ink. This critical step is what creates the 'stretch-resistance' you need for athletic wear and the 'wash-fastness' required for workwear. The final result is a ready-to-press film that we apply using high-pressure pneumatic heat presses, ensuring an even, permanent fuse across every square inch of your design.

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